FRONT AND REAR SUBFRAME OF THE JEEP HAS BAD CORROSIN, JEEP ONLY HAS 80,000 MILES ON IT. IT IS PASS THE WARRANTY COVERAGE, WHY IS THIS NOT A RECALL?
2012 Jeep Patriot
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2012 Jeep Patriot do not stand out strongly from the model-year median of 188.
About this comparison →How this year compares
Owner complaints by model year
Compare all Patriot years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
257 reports with mileage · 97 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine. Review the 114 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel/propulsion System. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Steering complaints
11 reportsTHE VEHICLE SHUTS OFF WHILE DRIVING. THE BATTERY IS FINE HOWEVER I LOSE ALL POWER. IT IS AS IF THERE IS NO FUEL EVEN THOUGH I HAVE A FUL TANK. THE TRACTION LIGHT COMES ON ALONG WITH THE CHECK ENGINE LIGHT. I ROLL TO A STOP AND LET THE JEEP SIT THEN TURN THE KEY AND IT STARTS RIGHT UP. THERE IS NO WARNING OR INDICATION WHEN IT WI…
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THE VEHICLE SHUTS OFF WHILE DRIVING. THE BATTERY IS FINE HOWEVER I LOSE ALL POWER. IT IS AS IF THERE IS NO FUEL EVEN THOUGH I HAVE A FUL TANK. THE TRACTION LIGHT COMES ON ALONG WITH THE CHECK ENGINE LIGHT. I ROLL TO A STOP AND LET THE JEEP SIT THEN TURN THE KEY AND IT STARTS RIGHT UP. THERE IS NO WARNING OR INDICATION WHEN IT WILL OVCUR. THE CHECK ENGINE LIGHT WILL DISAPPEAR AFTER DRIVING FOR A TIME AND SO I AM TOLD THERE IS NO CODE TO BE PULLED. IM STUCK DRIVING A MACHINE THAT MAY OR MAY NOT TRY TO END ME. TONS OF PEOPLE HAVE HAD A SIMILAR ISSUE HOWEVER MY VIN DOES NOT SEEM TO BE INCLUDED IN THE RECALL.
FRONT CONTROL ARMS AND/OR BUSHINGS HAVE GONE BAD, BEFORE 72K MILES. CAUSES STEERING INSTABILITY AND EXCESSIVE TIRE WEAR. DOZENS OF OTHER REPORTS OF THIS SAME PROBLEM FOR THIS SAME MAKE/MODEL ARE EASILY FOUND ONLINE. THIS IS OBVIOUSLY A MANUFACTURING DEFECT, AND IT MERITS A RECALL.
VEHICLE FREQUENTLY HESITATES AND/OR OCCASIONALLY STALLS AT BOTH LOW & HIGH SPEEDS. MOST OFTEN OCCURS ON INCLINES. TOOK IN FOR REPAIR MORE THAN TWICE AND STILL OCCURS. THE TECHNICIAN WITNESSED IT BUT COULD NOT PRODUCE A VEHICLE ANALYSIS CONFORMATION AN ACCIDENT OCCURRED LAST CHRISTMAS EVE WHEN VEHICLE STALLED AFTER ACCELERATING …
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VEHICLE FREQUENTLY HESITATES AND/OR OCCASIONALLY STALLS AT BOTH LOW & HIGH SPEEDS. MOST OFTEN OCCURS ON INCLINES. TOOK IN FOR REPAIR MORE THAN TWICE AND STILL OCCURS. THE TECHNICIAN WITNESSED IT BUT COULD NOT PRODUCE A VEHICLE ANALYSIS CONFORMATION AN ACCIDENT OCCURRED LAST CHRISTMAS EVE WHEN VEHICLE STALLED AFTER ACCELERATING FROM AN IDLE AT A STOP LIGHT. THE VEHICLE HALTED IN TRAFFIC AND WAS HIT FROM BEHIND. ALSO, STALLED ON THE UP-SLOPE OF A HIGH BRIDGE TRAFFIC ON THE GS PARKWAY (NJ) AT HWY SPEEDS. AFTER NUMEROUS FAILED START ATTEMPTS IT FINALLY RESTARTED A COUPLE OF HOURS LATER. THE CAR HAS ALSO DECELERATED OR HESITATED ON SEVERAL OCCASIONS WHILE DRIVING AT DIFFERENT SPEEDS WITHOUT AN INCLINE. ALSO, VEHICLE MAKES GRINDING NOICE WHEN TURNING DURING ACCELERATION; MOSTLY ON RIGHT. MULTIPLE LIGHTS (HEADLIGHTS, BRAKE, SIGNAL AND PARKING LIGHTS) HAVE BEEN A PROBLEM.
AFTER PUMPING GAS, LESS THAN A MILE INTO MY TRIP HOME, MY JEEP'S STARTED STALLING, THE POWER STEERING WENT OFF (I COULDN'T EASILY TURN THE STEERING WHEEL) AND IT DIED IN THE MIDDLE OF THE ROAD. I TURNED THE KEY IN THE IGNITION TO THE OFF POSITION, THEN BACK ON AND I WAS ABLE TO STARTED IT. I ONLY MOVED ABOUT 500 FEET AND THEN …
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AFTER PUMPING GAS, LESS THAN A MILE INTO MY TRIP HOME, MY JEEP'S STARTED STALLING, THE POWER STEERING WENT OFF (I COULDN'T EASILY TURN THE STEERING WHEEL) AND IT DIED IN THE MIDDLE OF THE ROAD. I TURNED THE KEY IN THE IGNITION TO THE OFF POSITION, THEN BACK ON AND I WAS ABLE TO STARTED IT. I ONLY MOVED ABOUT 500 FEET AND THEN IT HAPPENED AGAIN. I TURNED IT OFF, BACK ON AGAIN AND THE SAME THING HAPPENED A THIRD TIME, AS I WAS GETTING HOME. I SAT ON MY PARKING SPOT AND THE JEEP WAS STALLING BUT IT DIDN'T DIE AGAIN. I LOOKED UP JEEP FORUMS AND IT SEEM TO BE A COMMON PROBLEM AND PEOPLE RESOLVE IT BY NOT FILLING THE TANK ALL THE WAY. NEEDLESS TO SAY IT WAS A VERY SCARY EXPERIENCE AND IT COULD'VE EASILY CAUSED AN ACCIDENT.
WHILE DRIVING, THE ENGINE STALLS OUT. THIS HAPPENED ONCE 2 WEEKS AGO AND THE ENGINE LIGHT CAME ON. HOWEVER, THE LIGHT WAS OFF THE FOLLOWING MORNING. TODAY, IT HAPPENED TWICE, AND THE ENGINE LIGHT IS BACK ON. I WAS DRIVING LESS THAN 55MPH BOTH TIMES ON CITY STREETS AND NOT TURNING. WHEN THE ENGINE STALLS, ALL POWER IS LOST TO THE…
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WHILE DRIVING, THE ENGINE STALLS OUT. THIS HAPPENED ONCE 2 WEEKS AGO AND THE ENGINE LIGHT CAME ON. HOWEVER, THE LIGHT WAS OFF THE FOLLOWING MORNING. TODAY, IT HAPPENED TWICE, AND THE ENGINE LIGHT IS BACK ON. I WAS DRIVING LESS THAN 55MPH BOTH TIMES ON CITY STREETS AND NOT TURNING. WHEN THE ENGINE STALLS, ALL POWER IS LOST TO THE STEERING AND BREAKING SYSTEM.
WHILE TURNING INTO A PARKING SPOT THE BOLT IN THE BALL JOINT BROKE CAUSING DAMAGE TO THE AXLE ,BALL JOINT ,AND A-ARM. AFTER HAVING THE JEEP LOADED ON A FLAT BED AND TAKEN TO A DEALER FOR REPAIR THE MECHANICS TOLD ME I WAS LUCKY IT HAPPENED IN A PARKING LOT RATHER THAN ON THE BYPASS I HAD JUST DRIVEN AT WHICH THE SPEED LIMIT IS …
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WHILE TURNING INTO A PARKING SPOT THE BOLT IN THE BALL JOINT BROKE CAUSING DAMAGE TO THE AXLE ,BALL JOINT ,AND A-ARM. AFTER HAVING THE JEEP LOADED ON A FLAT BED AND TAKEN TO A DEALER FOR REPAIR THE MECHANICS TOLD ME I WAS LUCKY IT HAPPENED IN A PARKING LOT RATHER THAN ON THE BYPASS I HAD JUST DRIVEN AT WHICH THE SPEED LIMIT IS 70. IF IT HAD HAPPENED THERE IT MOST LIKELY WOULD HAVE BEEN A VERY SERIOUS ACCIDENT BEING THE JEEP WOULD HAVE BEEN UNCONTROLLABLE. HAS THERE BEEN ANY TALKS OF A RECALL FOR THIS PROBLEM ? I AM HEARING THIS IS A PROBLEM THAT HAPPENS A LOT WITH THE FACTORY INSTALLED PARTS BUT THE AFTER MARKET PARTS SEEM TO BE OK SO FAR. I AM SURE YOU ARE THINKING IT MUST BE MY DRIVING AND OFF ROADING BUT I ONLY DRIVE PAVED ROADS AND HAVE NEVER HAD A TICKET IN THE 34 YEARS I HAVE BEEN DRIVING.
I WAS DRIVING MY VEHICLE ON AN INTERSTATE IN HOUSTON, TEXAS AT 71 MPH AND SUDDENLY MY ENGINE STALLED AND I COULD NOT CONTROL MY VEHICLE. SEVERAL VEHICLES BEHIND ME HAD TO SWERVE AROUND ME AND NEARLY HIT MY VEHICLE. MY VEHICLE EVENTUALLY CAME TO A STOP AND I WAS ABLE TO RE-START THE ENGINE. THE VEHICLE I WAS DRIVING IS A 201…
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I WAS DRIVING MY VEHICLE ON AN INTERSTATE IN HOUSTON, TEXAS AT 71 MPH AND SUDDENLY MY ENGINE STALLED AND I COULD NOT CONTROL MY VEHICLE. SEVERAL VEHICLES BEHIND ME HAD TO SWERVE AROUND ME AND NEARLY HIT MY VEHICLE. MY VEHICLE EVENTUALLY CAME TO A STOP AND I WAS ABLE TO RE-START THE ENGINE. THE VEHICLE I WAS DRIVING IS A 2012 JEEP PATRIOT WITH 42,700 MILES ON IT. I HAVE HAD 2 PREVIOUS WARRANTY RECALLS FIXED ON THIS VEHICLE - ONE RELATED TO A FUEL TRANSFER TUBE AND THE OTHER FOR A VEHICLE OCCUPANT RESTRAINT. *TR
I WAS DRIVING DOWN THE ROAD WHEN ALL OF A SUDDEN MY CAR FELT LIKE IT PULLED BACK THEN JUST SHUT OFF IN THE MIDDLE OF THE ROAD THANKFULLY THERE WASN'T A CAR BEHIND ME OR THERE WOULD HAVE BEEN A SERIOUS ACCIDENT. AFTER A FEW TRIES THE CAR STARTED, SO I DROVE IT HOME THEN THE NEXT MORNING I TOOK IT TO THE DEALER. THEY STATED AFTER …
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I WAS DRIVING DOWN THE ROAD WHEN ALL OF A SUDDEN MY CAR FELT LIKE IT PULLED BACK THEN JUST SHUT OFF IN THE MIDDLE OF THE ROAD THANKFULLY THERE WASN'T A CAR BEHIND ME OR THERE WOULD HAVE BEEN A SERIOUS ACCIDENT. AFTER A FEW TRIES THE CAR STARTED, SO I DROVE IT HOME THEN THE NEXT MORNING I TOOK IT TO THE DEALER. THEY STATED AFTER GETTING IT BACK TO ME 2 DAYS LATER THAT THERE WASN'T A CODE, SO THEY'D CLEARED THE CHECK ENGINE LIGHT AND GAVE IT BACK TO ME. THE FOLLOWING WEEK I'M DRIVING DOWN THE MAIN ROAD ON MY WAY HOME FROM WORK AND THE CAR DOES THE SAME THING. THIS TIME IT WAS REALLY SCARY, BECAUSE IT WAS RUSH HOUR AND I ALMOST GOT HIT BY A CAR. I ATTEMPTED TO START IT SEVERAL TIMES THEN SAT FOR A BIT WITH THE FOUR WAYS THEN TRIED IT AGAIN. IT STARTED UP AND I DROVE IT RIGHT TO THE DEALER. I WAS SO SHAKEN IT TOOK A FEW MINUTES BEFORE I FINALLY LET THEM KNOW WHAT HAPPENED AGAIN. I LEFT THE CAR WITH THEM THEN THE NEXT DAY THEY CALLED ME TO COME GET IT. I WENT IN WHERE THEY TOLD ME THAT IT HAD BEEN THE CRANKSHAFT SENSOR THAT HAD CAUSED THE PROBLEM. I'M TRULY AFRAID TO DRIVE MY VEHICLE I KEEP WONDERING IF IT WILL HAPPEN AGAIN. I NEVER HAD PROBLEMS WITH MY USED CARS, BUT I GOT A NEW CAR THINKING I WOULDN'T HAVE TO WORRY ABOUT ANYTHING AND NOW I HAVE TO WORRY ABOUT THIS CAR TURNING OFF IN THE MIDDLE OF THE HIGHWAY. *TR
WHILE DRIVING MY VEHICLE ON THE HIGHWAY, WE EXPERIENCED A TOTAL LOSS OF ENGINE POWER. THE JEEP WAS AT SPEED 75-80MPH WHEN THE VEHICLE BEGAN TO DECELERATE, POWER STEERING WAS LOST, AND THE ENGINE DIED COMPLETELY. FORTUNATELY WE WERE IN A SPARSELY POPULATED HIGHWAY AND WERE ABLE TO PULL OVER SAFELY, BUT IT COULD HAVE BEEN FAR WO…
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WHILE DRIVING MY VEHICLE ON THE HIGHWAY, WE EXPERIENCED A TOTAL LOSS OF ENGINE POWER. THE JEEP WAS AT SPEED 75-80MPH WHEN THE VEHICLE BEGAN TO DECELERATE, POWER STEERING WAS LOST, AND THE ENGINE DIED COMPLETELY. FORTUNATELY WE WERE IN A SPARSELY POPULATED HIGHWAY AND WERE ABLE TO PULL OVER SAFELY, BUT IT COULD HAVE BEEN FAR WORSE HAD THERE BEEN ANYONE AROUND US. I HAVE NO IDEA WHAT HAPPENED EXACTLY, BUT WE WERE UNABLE TO START THE ENGINE AGAIN AND HAD TO HAVE IT TOWED 30 MINUTES TO THE NEAREST DEALER. UPON THIS HAPPENING, I SPOKE WITH THE JIM CLICK CHRYSLER / JEEP DEALERSHIP IN TUCSON WHERE IT WAS GOING TO, AND THIS IS WHERE IT ALL WENT FURTHER DOWNHILL. NOT ONLY DID THEY NOT REALLY CARE THAT THIS HAD HAPPENED, BUT HEY, IT'S SATURDAY MAN, AND WE'RE OUT OF HERE SOON, SO GOOD LUCK AND SORRY ABOUT THAT. WE CAN HELP YOU ON MONDAY, BUT CAN'T ANSWER ANY QUESTIONS, HOPE YOU CAN FIND A RIDE HOME, OH AND JUST LEAVE YOUR CAR OUTSIDE THE NISSAN SHOP (REALLY!?). NOT ONLY WAS THIS A HIGHLY UNSAFE FAILURE AT SPEED, ON THE HIGHWAY, BUT THE FOLLOWUP WAS SO POOR THAT I AM FURIOUS ABOUT THE CUSTOMER-SERVICE LEVEL FROM THE FOLKS AT THE LOCAL PLACE. I GUESS IT'S A GOOD THING NOBODY WAS SERIOUSLY INJURED. *TR
Official recalls
416V668000 · Air Bags; Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seat Belts:pretensioner
Sep 15, 2016
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Chrysler 200, 2010 Chrysler Sebring, 2010-2012 Dodge Caliber and 2010-2014 Jeep Patriot, Compass and Dodge Avenger vehicles. The Occupant Restraint Control (OCR) module may short circuit, preventing the frontal air bags, seat belt pretensioners, and side air bags from deploying in the event of a crash.
Consequence & remedy
Consequence: If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.
Remedy: Chrysler will notify owners, and dealers will replace the OCR, free of charge. Interim letters informing owners that parts are not available yet were mailed on October 26, 2016. The recall began on August 15, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S61.
Additional source detail variants (3)
Seat Belts:pretensioner
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Chrysler 200, 2010 Chrysler Sebring, 2010-2012 Dodge Caliber and 2010-2014 Jeep Patriot, Compass and Dodge Avenger vehicles. The Occupant Restraint Control (OCR) module may short circuit, preventing the frontal air bags, seat belt pretensioners, and side air bags from deploying in the event of a crash.
Consequence: If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.
Remedy: Chrysler will notify owners, and dealers will replace the OCR, free of charge. Interim letters informing owners that parts are not available yet were mailed on October 26, 2016. The recall began on August 15, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S61.
Air Bags:frontal:sensor/control MODULE-INACTIVE
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Chrysler 200, 2010 Chrysler Sebring, 2010-2012 Dodge Caliber and 2010-2014 Jeep Patriot, Compass and Dodge Avenger vehicles. The Occupant Restraint Control (OCR) module may short circuit, preventing the frontal air bags, seat belt pretensioners, and side air bags from deploying in the event of a crash.
Consequence: If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.
Remedy: Chrysler will notify owners, and dealers will replace the OCR, free of charge. Interim letters informing owners that parts are not available yet were mailed on October 26, 2016. The recall began on August 15, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S61.
Air Bags
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Chrysler 200, 2010 Chrysler Sebring, 2010-2012 Dodge Caliber and 2010-2014 Jeep Patriot, Compass and Dodge Avenger vehicles. The Occupant Restraint Control (OCR) module may short circuit, preventing the frontal air bags, seat belt pretensioners, and side air bags from deploying in the event of a crash.
Consequence: If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.
Remedy: Chrysler will notify owners, and dealers will replace the OCR, free of charge. Interim letters informing owners that parts are not available yet were mailed on October 26, 2016. The recall began on August 15, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S61.
13V233000 · Air Bags:side/window; Electrical System:software; Seat Belts
Jun 4, 2013
Chrysler Group LLC (Chrysler) is recalling certain model year 2010-2012 Jeep Compass and Patriot vehicles manufactured May 6, 2008, through July 20, 2012. The affected vehicles have a software error which may result in a delayed deployment or non-deployment of the seatbelt pre-tensioners and/or side airbags.
Consequence & remedy
Consequence: In the event of a rollover necessitating airbag deployment, the software error can lead to a delayed deployment or non-deployment of the side curtain airbag and/or seatbelt pre-tensioners. As a result, vehicle occupants have an increased risk of injury in a crash.
Remedy: Chrysler will notify owners, and dealers will correct the software free of charge. The recall began June 21, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall number is N01.
Additional source detail variants (3)
Electrical System:software
Chrysler Group LLC (Chrysler) is recalling certain model year 2010-2012 Jeep Compass and Patriot vehicles manufactured May 6, 2008, through July 20, 2012. The affected vehicles have a software error which may result in a delayed deployment or non-deployment of the seatbelt pre-tensioners and/or side airbags.
Consequence: In the event of a rollover necessitating airbag deployment, the software error can lead to a delayed deployment or non-deployment of the side curtain airbag and/or seatbelt pre-tensioners. As a result, vehicle occupants have an increased risk of injury in a crash.
Remedy: Chrysler will notify owners, and dealers will correct the software free of charge. The recall began June 21, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall number is N01.
Seat Belts
Chrysler Group LLC (Chrysler) is recalling certain model year 2010-2012 Jeep Compass and Patriot vehicles manufactured May 6, 2008, through July 20, 2012. The affected vehicles have a software error which may result in a delayed deployment or non-deployment of the seatbelt pre-tensioners and/or side airbags.
Consequence: In the event of a rollover necessitating airbag deployment, the software error can lead to a delayed deployment or non-deployment of the side curtain airbag and/or seatbelt pre-tensioners. As a result, vehicle occupants have an increased risk of injury in a crash.
Remedy: Chrysler will notify owners, and dealers will correct the software free of charge. The recall began June 21, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall number is N01.
Air Bags:side/window
Chrysler Group LLC (Chrysler) is recalling certain model year 2010-2012 Jeep Compass and Patriot vehicles manufactured May 6, 2008, through July 20, 2012. The affected vehicles have a software error which may result in a delayed deployment or non-deployment of the seatbelt pre-tensioners and/or side airbags.
Consequence: In the event of a rollover necessitating airbag deployment, the software error can lead to a delayed deployment or non-deployment of the side curtain airbag and/or seatbelt pre-tensioners. As a result, vehicle occupants have an increased risk of injury in a crash.
Remedy: Chrysler will notify owners, and dealers will correct the software free of charge. The recall began June 21, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall number is N01.
13V120000 · Fuel System, Gasoline
Apr 3, 2013
Chrysler Group LLC (Chrysler) is recalling certain model year 2012 Jeep Patriot and Compass vehicles manufactured October 18, 2011, through May 7, 2012. Due to an incorrectly manufactured transfer tube, the transfer of fuel from the secondary side to the primary side of the fuel tank may be interrupted, causing the engine to stall.
Consequence & remedy
Consequence: If the engine stalls while driving it may increase the risk of a crash.
Remedy: Chrysler will notify owners, and dealers will replace the fuel tank transfer tube free of charge. An interim letter was mailed to owners on May 30, 2013. Owners were notified by Chrysler on July 19, 2013, that parts are now available. Owners may contact Chrysler at 1-800-853-1403. Chrysler's recall campaign number is N17.
12V142000 · Fuel System, Gasoline:storage:tank Assembly
Apr 3, 2012
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2012 JEEP PATRIOT AND COMPASS VEHICLES MANUFACTURED FROM DECEMBER 17, 2011, THROUGH JANUARY 2, 2012. SOME VEHICLES MAY HAVE BEEN BUILT WITH A FUEL TANK ASSEMBLY CONTAINING A DAMAGED ROLL-OVER VALVE.
Consequence & remedy
Consequence: IN THE EVENT OF AN IMPACT OR ROLL-OVER, FUEL LEAKAGE COULD OCCUR, INCREASING THE RISK OF A FIRE.
Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE FUEL TANK, FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT MAY 25, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
PE19014 · Active Head Rest Inadvertent Deployment
Opened Sep 9, 2019 · Closed Feb 25, 2026
Status: closed (inferred from source dates) · Seats; Seats:front Assembly:head Restraint
The Office of Defects Investigation (ODI) opened PE19014 on September 9, 2019, to investigate 128 consumer complaints alleging that the Active Head Rest (AHR) inadvertently deployed without the occurrence of a crash or other rear impact event in model year (MY) 2014 Jeep Grand Cherokee and Dodge Durango vehicles.When ODI opened the investigation, ODI was aware of thirteen alleged injuries.A small number of Early Warning Reports identified driver and/or passenger front seat AHR inadvertent deployments without a rear impact event.Reported safety consequences resulting from the AHR deployments include concussions, headaches, soft tissue injuries, disorientation, nausea, vomiting and/or loss of vehicle control as a result of being surprised and distracted by being struck in the head by the inadvertent AHR deployment. On September 24, 2019, ODI sent an Information Request (IR) letter to Fiat Chrysler Automobiles (FCA).ODI requested certain detailed information from FCA related to the following subject vehicles: MY 2010-2014 Dodge Avenger 200, MY 2010-2014 Dodge Calber, MY 2010-2014 Chrysler Sebring, MY 2013-2015 Ram Tradesman, MY 2012 Ram Van, MY 2010-2019 Dodge Grand Caravan, MY 2010-2016 Chrysler Town and Country, MY 2010-2017 Jeep Compass, MY 2011-2020 Dodge Durango, MY 2011-2020 Jeep Grand Cherokee, MY 2010-2019 Dodge Journey, MY 2010-2012 Jeep Liberty, MY 2010-2011 Jeep Nitro, and MY 2010-2011 Jeep Patriot vehicles.On December 2, 2019, ODI received a response from FCA that included vehicle production data, consumer complaints, field reports, warranty claims, manufacturer actions, production changes, and other data related to the alleged defect from the start of production (2010) through September 24, 2019.On January 27, 2020, ODI received an update to the December 2, 2019, IR response from FCA.On September 22, 2020, ODI requested additional subject vehicle AHR information from FCA.ODI received FCA's response on October 21, 2020.ODI subsequently received an update to FCA's October 21, 2020, response on February 16, 2021.During the investigation, ODI requested updates to certain IR questions on two occasions.FCA provided updates to question #2 on March 5, 2021, and questions #2 and #5 on May 26, 2023. FCA’s IR response data identified approximately 7.5 million subject vehicles (with approximately 15 million AHR assemblies).Due to the large number of vehicles and failure reports, ODI focused its analysis on the FCA vehicle model with the highest failure rate to represent the worst-case scenario.For this purpose, ODI focused on MY 2012-2015 Jeep Grand Cherokee vehicles for its analysis.This population includes 710,890 vehicles that FCA manufactured between August 19, 2011, and August 8, 2015.ODI identified 2,839 alleged AHR failures within this limited population.ODI identified 263 alleged injuries that were caused by AHR failures in MY 2012-2015 Grand Cherokees vehicles.Of these alleged injuries, ODI categorized them as eighty-two (82) soft tissue (neck/whiplash, bruise) injuries, four (4) concussions, fifty-nine (59) headaches, and one hundred eighteen (118) without a specific injury description.Although complainants have alleged injuries, ODI has been unable to obtain evidence to substantiate or validate any injuries where medical treatment was required.Consumer outreach was conducted by ODI, where sixty-three (63) FCA complainants with alleged injuries were contacted.Twelve of the sixty-three FCA consumers responded and were interviewed by ODI.ODI requested medical records, however, only one response was provided. Attorneys representing the responding complainant provided a synopsis that indicated they had experienced prior neck-related injuries dating to the mid-1990s.ODI also contacted one hundred (100) consumers who submitted Vehicle Owner Questionnaires (VOQ) in an attempt to validate alleged injuries. Despite the efforts of ODI, the office has been unsuccessful at obtaining substantive documentation/evidence supporting complaints that allege serious injuries (where pre-existing medical conditions did not already exist). In addition to the low severity of alleged injuries caused by AHR deployments, there have been eleven alleged crashes and two alleged lane departures within the entire subject vehicle population that has been in the field up to sixteen years (with over 8,500 AHR inadvertent deployments).ODI was not able to validate that the alleged crashes were the result of inadvertent head rest deployments, and the crashes were minor in nature. ODI has conducted a thorough investigation of the alleged safety defect and with up to sixteen years of exposure for some vehicles and over 8,500 inadvertent AHR deployments, no serious crashes or injuries could be validated in the sub-population of focus.The lack of serious injuries validated by ODI with such large period of field exposure is consistent with thework done by NHTSA’s Human Injury Research Division and the Biodynamic Research Corporation, which support that an inadvertent AHR deployment is not likely to cause serious injury.In addition to the low risk of injury, FCA released an extended warranty program that covers inadvertent AHR deployment for ten years / unlimited mileage from the vehicle's in-service date. PE19014 is closed with the FCA extended warranty program.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist, and the Agency reserves the right to take additional action if warranted by new circumstances. To review a complete closing summary, please the attached closing report. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (2)
Seats
The Office of Defects Investigation (ODI) opened PE19014 on September 9, 2019, to investigate 128 consumer complaints alleging that the Active Head Rest (AHR) inadvertently deployed without the occurrence of a crash or other rear impact event in model year (MY) 2014 Jeep Grand Cherokee and Dodge Durango vehicles.When ODI opened the investigation, ODI was aware of thirteen alleged injuries.A small number of Early Warning Reports identified driver and/or passenger front seat AHR inadvertent deployments without a rear impact event.Reported safety consequences resulting from the AHR deployments include concussions, headaches, soft tissue injuries, disorientation, nausea, vomiting and/or loss of vehicle control as a result of being surprised and distracted by being struck in the head by the inadvertent AHR deployment. On September 24, 2019, ODI sent an Information Request (IR) letter to Fiat Chrysler Automobiles (FCA).ODI requested certain detailed information from FCA related to the following subject vehicles: MY 2010-2014 Dodge Avenger 200, MY 2010-2014 Dodge Calber, MY 2010-2014 Chrysler Sebring, MY 2013-2015 Ram Tradesman, MY 2012 Ram Van, MY 2010-2019 Dodge Grand Caravan, MY 2010-2016 Chrysler Town and Country, MY 2010-2017 Jeep Compass, MY 2011-2020 Dodge Durango, MY 2011-2020 Jeep Grand Cherokee, MY 2010-2019 Dodge Journey, MY 2010-2012 Jeep Liberty, MY 2010-2011 Jeep Nitro, and MY 2010-2011 Jeep Patriot vehicles.On December 2, 2019, ODI received a response from FCA that included vehicle production data, consumer complaints, field reports, warranty claims, manufacturer actions, production changes, and other data related to the alleged defect from the start of production (2010) through September 24, 2019.On January 27, 2020, ODI received an update to the December 2, 2019, IR response from FCA.On September 22, 2020, ODI requested additional subject vehicle AHR information from FCA.ODI received FCA's response on October 21, 2020.ODI subsequently received an update to FCA's October 21, 2020, response on February 16, 2021.During the investigation, ODI requested updates to certain IR questions on two occasions.FCA provided updates to question #2 on March 5, 2021, and questions #2 and #5 on May 26, 2023. FCA’s IR response data identified approximately 7.5 million subject vehicles (with approximately 15 million AHR assemblies).Due to the large number of vehicles and failure reports, ODI focused its analysis on the FCA vehicle model with the highest failure rate to represent the worst-case scenario.For this purpose, ODI focused on MY 2012-2015 Jeep Grand Cherokee vehicles for its analysis.This population includes 710,890 vehicles that FCA manufactured between August 19, 2011, and August 8, 2015.ODI identified 2,839 alleged AHR failures within this limited population.ODI identified 263 alleged injuries that were caused by AHR failures in MY 2012-2015 Grand Cherokees vehicles.Of these alleged injuries, ODI categorized them as eighty-two (82) soft tissue (neck/whiplash, bruise) injuries, four (4) concussions, fifty-nine (59) headaches, and one hundred eighteen (118) without a specific injury description.Although complainants have alleged injuries, ODI has been unable to obtain evidence to substantiate or validate any injuries where medical treatment was required.Consumer outreach was conducted by ODI, where sixty-three (63) FCA complainants with alleged injuries were contacted.Twelve of the sixty-three FCA consumers responded and were interviewed by ODI.ODI requested medical records, however, only one response was provided. Attorneys representing the responding complainant provided a synopsis that indicated they had experienced prior neck-related injuries dating to the mid-1990s.ODI also contacted one hundred (100) consumers who submitted Vehicle Owner Questionnaires (VOQ) in an attempt to validate alleged injuries. Despite the efforts of ODI, the office has been unsuccessful at obtaining substantive documentation/evidence supporting complaints that allege serious injuries (where pre-existing medical conditions did not already exist). In addition to the low severity of alleged injuries caused by AHR deployments, there have been eleven alleged crashes and two alleged lane departures within the entire subject vehicle population that has been in the field up to sixteen years (with over 8,500 AHR inadvertent deployments).ODI was not able to validate that the alleged crashes were the result of inadvertent head rest deployments, and the crashes were minor in nature. ODI has conducted a thorough investigation of the alleged safety defect and with up to sixteen years of exposure for some vehicles and over 8,500 inadvertent AHR deployments, no serious crashes or injuries could be validated in the sub-population of focus.The lack of serious injuries validated by ODI with such large period of field exposure is consistent with thework done by NHTSA’s Human Injury Research Division and the Biodynamic Research Corporation, which support that an inadvertent AHR deployment is not likely to cause serious injury.In addition to the low risk of injury, FCA released an extended warranty program that covers inadvertent AHR deployment for ten years / unlimited mileage from the vehicle's in-service date. PE19014 is closed with the FCA extended warranty program.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist, and the Agency reserves the right to take additional action if warranted by new circumstances. To review a complete closing summary, please the attached closing report. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Seats:front Assembly:head Restraint
The Office of Defects Investigation (ODI) opened PE19014 on September 9, 2019, to investigate 128 consumer complaints alleging that the Active Head Rest (AHR) inadvertently deployed without the occurrence of a crash or other rear impact event in model year (MY) 2014 Jeep Grand Cherokee and Dodge Durango vehicles.When ODI opened the investigation, ODI was aware of thirteen alleged injuries.A small number of Early Warning Reports identified driver and/or passenger front seat AHR inadvertent deployments without a rear impact event.Reported safety consequences resulting from the AHR deployments include concussions, headaches, soft tissue injuries, disorientation, nausea, vomiting and/or loss of vehicle control as a result of being surprised and distracted by being struck in the head by the inadvertent AHR deployment. On September 24, 2019, ODI sent an Information Request (IR) letter to Fiat Chrysler Automobiles (FCA).ODI requested certain detailed information from FCA related to the following subject vehicles: MY 2010-2014 Dodge Avenger 200, MY 2010-2014 Dodge Calber, MY 2010-2014 Chrysler Sebring, MY 2013-2015 Ram Tradesman, MY 2012 Ram Van, MY 2010-2019 Dodge Grand Caravan, MY 2010-2016 Chrysler Town and Country, MY 2010-2017 Jeep Compass, MY 2011-2020 Dodge Durango, MY 2011-2020 Jeep Grand Cherokee, MY 2010-2019 Dodge Journey, MY 2010-2012 Jeep Liberty, MY 2010-2011 Jeep Nitro, and MY 2010-2011 Jeep Patriot vehicles.On December 2, 2019, ODI received a response from FCA that included vehicle production data, consumer complaints, field reports, warranty claims, manufacturer actions, production changes, and other data related to the alleged defect from the start of production (2010) through September 24, 2019.On January 27, 2020, ODI received an update to the December 2, 2019, IR response from FCA.On September 22, 2020, ODI requested additional subject vehicle AHR information from FCA.ODI received FCA's response on October 21, 2020.ODI subsequently received an update to FCA's October 21, 2020, response on February 16, 2021.During the investigation, ODI requested updates to certain IR questions on two occasions.FCA provided updates to question #2 on March 5, 2021, and questions #2 and #5 on May 26, 2023. FCA’s IR response data identified approximately 7.5 million subject vehicles (with approximately 15 million AHR assemblies).Due to the large number of vehicles and failure reports, ODI focused its analysis on the FCA vehicle model with the highest failure rate to represent the worst-case scenario.For this purpose, ODI focused on MY 2012-2015 Jeep Grand Cherokee vehicles for its analysis.This population includes 710,890 vehicles that FCA manufactured between August 19, 2011, and August 8, 2015.ODI identified 2,839 alleged AHR failures within this limited population.ODI identified 263 alleged injuries that were caused by AHR failures in MY 2012-2015 Grand Cherokees vehicles.Of these alleged injuries, ODI categorized them as eighty-two (82) soft tissue (neck/whiplash, bruise) injuries, four (4) concussions, fifty-nine (59) headaches, and one hundred eighteen (118) without a specific injury description.Although complainants have alleged injuries, ODI has been unable to obtain evidence to substantiate or validate any injuries where medical treatment was required.Consumer outreach was conducted by ODI, where sixty-three (63) FCA complainants with alleged injuries were contacted.Twelve of the sixty-three FCA consumers responded and were interviewed by ODI.ODI requested medical records, however, only one response was provided. Attorneys representing the responding complainant provided a synopsis that indicated they had experienced prior neck-related injuries dating to the mid-1990s.ODI also contacted one hundred (100) consumers who submitted Vehicle Owner Questionnaires (VOQ) in an attempt to validate alleged injuries. Despite the efforts of ODI, the office has been unsuccessful at obtaining substantive documentation/evidence supporting complaints that allege serious injuries (where pre-existing medical conditions did not already exist). In addition to the low severity of alleged injuries caused by AHR deployments, there have been eleven alleged crashes and two alleged lane departures within the entire subject vehicle population that has been in the field up to sixteen years (with over 8,500 AHR inadvertent deployments).ODI was not able to validate that the alleged crashes were the result of inadvertent head rest deployments, and the crashes were minor in nature. ODI has conducted a thorough investigation of the alleged safety defect and with up to sixteen years of exposure for some vehicles and over 8,500 inadvertent AHR deployments, no serious crashes or injuries could be validated in the sub-population of focus.The lack of serious injuries validated by ODI with such large period of field exposure is consistent with thework done by NHTSA’s Human Injury Research Division and the Biodynamic Research Corporation, which support that an inadvertent AHR deployment is not likely to cause serious injury.In addition to the low risk of injury, FCA released an extended warranty program that covers inadvertent AHR deployment for ten years / unlimited mileage from the vehicle's in-service date. PE19014 is closed with the FCA extended warranty program.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist, and the Agency reserves the right to take additional action if warranted by new circumstances. To review a complete closing summary, please the attached closing report. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
PE12032 · Engine Stall, Fuel Delivery Failure
Opened Oct 15, 2012 · Closed May 3, 2013
Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery
In a letter dated April 3, 2013, Chrysler Group LLC submitted a Defect Information Report (DIR) to NHTSA identifying a safety defect in the fuel delivery system in approximately 20,532 model year (MY) 2012 Jeep Patriot (11,624) and Compass (8,908) vehicles manufactured from October 18, 2011 through May 7, 2012 and equipped with certain fuel tanks produced between October 18, 2011 and January 26, 2012 (Recall 13V-120).According to Chrysler, Jeep Patriot and Compass vehicles equipped with saddle type fuel tanks built during the affected period may experience low siphoning rate through the transfer tube from the secondary to the primary side of the fuel tank.Chrysler's investigation determined that a material change by the transfer tube supplier (TI Automotive) led to malformed tubes being shipped to the final tank assembly supplier (Kautex).The malformed transfer tubes may make the siphoning process more difficult to start and maintain under certain operating conditions.Sustained driving during this condition may deplete fuel in the primary side of the fuel tank and lead to engine stall without warning.Kautex established a 100% sort on January 26, 2012 as a countermeasure for the malformed tubes being used in production.Chrysler is able to trace fuel tank build dates by vehicle identification number and Recall 13V-120 only includes vehicles equipped withsaddle tanks made during the affected period.Approximately 97 percent of the recalled Patriot vehicles (11,277 out of 11,624) were from October 18, 2011 through January 26, 2012.Chrysler determined that a few suspect tanks were used on vehicles produced as late as May 7, 2012 and is including any such vehicles in the recall.The Office of Defects Investigation (ODI) analyzed complaint data provided by Chrysler as well as complaints submitted to ODI from consumers to identify stalling incidents related to fuel delivery.ODI's analysis identified a total of 64 engine stall incidents related to fuel delivery, all of which involved Patriot 4x4 vehicles equipped with saddle type fuel tanks.The Patriot 4x4 vehicles account for a little over half of the subject vehicle population (59,783 vehicles).Forty-nine (49) of the incidents involved the approximately 11,277 Patriot 4x4 vehicles that were built from October 18, 2011 and January 26, 2012 and equipped with tanks from the period associated with the transfer tube material change.This equates to a complaint rate of 434.5 incidents per 100,000 vehicles sold.Fifteen (15) fuel delivery related engine stalls were identified in the remaining 48,506 Patriot 4x4 vehicles, resulting in a complaint rate of 30.9 incidents per 100,000 vehicles.The rate in the non-recalled Patriot 4x4 vehicles increases to 68.0 incidents per 100,000 vehicles if stalls with no-restart and unknown cause are added to the analysis.The Patriot front-wheel drive vehicles are equipped with single reservoir fuel tanks and are not affected by the saddle-tank fuel delivery issue.Owners of the recalled vehicles will be notified to take their vehicle to a Jeep dealer, who will replace the fuel tank transfer tube to prevent any incidents related to this issue. Chrysler will begin notifying dealers and owners in May 2013. This preliminary evaluation is closed.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers (ODI Nos.): 10481572, 10481452, 10481279, 10481254, 10481222, 10481141, 10481126, 10481110, 10501057, 10478934, 10472705, 10470121, 10468517, 10467488, 10466357, 10464745, 10464449, 10464135, 10462338, 10459383, 10421019, 10410937, 10481392.
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